Common Safety Hazards in Marine Terminals and How to Prevent Them

By April 11, 2024Industry Insights
foreman checking containers in the terminal

From the meticulous planning of arrivals and departures to the careful coordination of loading and unloading operations, terminal operators oversee complex activities. They optimize inventory management, maintain the infrastructure, and track many moving pieces to keep cargo moving and support smooth operations. But through all of this, the main objective is to make sure each and every employee is sent home safely at the end of their shift. 

1. Chemical Agents

The accidental release of hazardous chemicals during loading or unloading can pose grave dangers not just to dedicated workers but also to the environment. The potential for respiratory complications, skin burns, chronic health conditions, and tragically, fatalities underscores the urgency of addressing these risks. 

These measures can safeguard your workforce and surroundings:

  • Establishing a comprehensive Spill Response Plan to quickly and effectively address any incidents.
  • Requiring the use of Personal Protective Equipment (PPE) for all employees especially if they are handling dangerous substances.
  • Delivering extensive training on the safe management of hazardous chemicals, emphasizing prevention and safety.

2. Working in Enclosed Spaces

Enclosed spaces, with their restricted entry and exit points, inadequate ventilation, and possible presence of dangerous gasses, pose serious threats. These conditions might result in suffocation, exposure to toxins, or even the risk of fires and explosions.

  • Ensure proper ventilation to reduce the risk of hazardous atmospheres.
  • Use gas detection equipment to monitor air quality continuously.
  • Train employees on the dangers of working in enclosed spaces and emergency response procedures​.

3. Improper Handling of Cargo

Poor handling of cargo can lead to various problems, including damage to the cargo itself, the container, or the handling equipment. It can also increase the risk of accidents, such as containers falling or shifting, which can lead to injuries among dock workers or damage to ships and port infrastructure.

  • Ensure the use of proper lifting and handling equipment, and see that the equipment is regularly inspected for safety issues.
  • Develop and enforce clear Standard Operating Procedures for cargo handling operations.
  • Maintain clear communication and coordination among all parties involved in cargo handling operations, including terminal operators, shipping lines, and trucking companies.

4. Yard Crane Risks

Yard cranes pose risks of stack collisions leading to collapses. These incidents can damage the crane, containers, and the cargo within. The greatest concern arises when a container falls on a waiting truck, potentially causing severe injuries to personnel.

  • Implementation of automated stacking cranes (ASCs) can significantly reduce human error and the risk of collisions.
  • For manual yard cranes, investing in technologies that assist operators in avoiding collisions, such as anti-collision systems, can help.
  • Conducting regular safety audits and inspections to identify and rectify potential hazards related to yard crane operations​ (Safety4Sea)​.

5. Work at Height

Working atop high surfaces, such as large cargo handling equipment, without proper training can lead to severe injuries or fatalities. 

Unfortunately, work at heights is not always avoidable. Taking measures to incentivize safety can improve morale and ensure all employees get home safely.

  • Fall arrest systems, guardrails, and proper training are the best ways to keep workers safe when working at heights
  • Focus on building a culture of safety so that workers are inclined to follow safety practices

6. Workplace Transportation

An aerial view of a loaded container ship in the sea

Collisions between forklifts and other vehicles can cause serious injuries or fatalities to the occupants. Pedestrian workers are also vulnerable to moving vehicles, especially during long shifts or busy periods. Making it easier to stay alert with proper safety protocols can save lives.

  • Traffic management plans can keep the flow of vehicles predictable and easy to maneuver for pedestrians
  • Designated walkways keep pedestrian workers out of the way of moving vehicles.
  • Proper training for vehicle operators will ensure everyone is on the same page when it comes to safe driving
  • Make efficient use of yard space to keep space open and roadways clearly visible

7. Struck-By and Caught-Between Hazards

Workers can get caught between moving containers and stationary objects. Employees are vulnerable to crushing injuries, amputations, and fatalities as a result of these types of accidents.

To avoid these hazards, enforce safe work practices such as:

  • Spotters during lifting operations
  • Maintaining a safe distance from moving equipment
  • Requiring reflective safety gear for all employees so they are visible to others

8. Fires and Explosions

Fires and explosions can cause tragic injuries and fatalities and do serious damage to business operations.

Keep everyone safe from fires and explosions by:

  • Performing regular inspections of electrical and fuel-handling equipment
  • Maintaining a clean environment free of flammable materials
  • Training employees on proper emergency responses

9. Drowning

Workers moving between vessels and the terminal can fall overboard, putting them at risk of drowning and hypothermia. This risk increases during loading and unloading when equipment and workers are busy and might not notice someone falling.

  • Install safety barriers to prevent falls
  • Provide life jackets and keep flotation devices at hand
  • Train workers on water rescue techniques

Create Streamlined and Efficient Solutions with Tideworks’ 

Safety hazards are part of everyday operations at container terminals. This means that an optimized and streamlined work environment becomes an important safety measure.

At Tideworks, we specialize in crafting efficient and easy-to-use software solutions, such as our Mainsail 10 Terminal Operations System.

Tideworks can simplify terminal automation, reduce integration complexity, and establish a centralized database to manage your data.

Having a streamlined, efficient workflow can increase your worker’s ability to focus on important tasks and improve safety at the same time. 

Contact Tideworks today to find out more about how our solutions can contribute to the safe growth of your terminal.

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